Core Functions
Large-Area Template Alignment: Holds single large 24" × 48" acrylic/metal stencils or multiple smaller stencils simultaneously on its bed.
Controlled Multi-Axis Vibration: Uses adjustable vibratory frequencies to rapidly glide loose stones across the entire 8 sq ft working area, settling them face-up into pre-cut template cavities.
Automated Tilt & Collection: Employs pneumatic or motorized tilting to sweep surplus stones off the working surface into a retrieval chute in seconds.
Continuous Motif Production: Prepares seamless, full-width transfer sheets that can be directly applied to uncut fabric panels using a flatbed heat press or fusing machine.
Common Industrial Uses
Saree & Dupatta Manufacturing: Full-length buta spreads, heavy pallu artwork, and continuous borders.
Lehenga & Abaya Panels: Multi-panel flared skirt embroidery and full-length robe embellishments.
Garment Export Runs: Bulk preparation of apparel transfers for hoodies, denim, and T-shirt collections.
Furnishings & Upholstery: Large-scale crystal work on cushion covers, curtain valances, and runners.
Key Advantages of the 24x48 Format
| Feature / Advantage | Benefit |
| Full Saree & Lehenga Panels | Eliminates the need to break large patterns into smaller pieces, allowing seamless damans, pallus, and long border panels in a single pass. |
| Mass Multi-Item Output | Allows operators to place 4 to 8 small designs (e.g., T-shirt motifs, necklines, sleeves) on one sheet simultaneously, multiplying hourly output. |
| High Daily Yield | Can produce dozens to hundreds of large-format transfer sheets per shift, drastically reducing production lead times. |
| Reduced Labor Overhead | Replaces multiple manual stone-pickers with a single operator managing high-volume runs. |
| Zero Wastage | Auto-collection channels capture 100% of excess stones for immediate reuse without manual sweeping or sorting. |
| Design Flexibility | Accommodates stone sizes ranging from SS4 to SS30+ and various stone geometries (round, teardrop, square, dome studs) simply by changing stencils. |
