Fusing
Machines are used in the textile industry to fuse a material capable of
being fused to a base fabric through the method of temperature, time, pressure
and cooling. Let us learn more about how you can set these components.
Its
a special purpose machine for the rhinestone transfer to fabric suitable for
all kind of fabric adopted mechanical connection unit form belt controlling,
pressure regulating, conveyer, automatic stripping off etc it is ideal choice
for all kind of clothing factory with advantage of reliability, uniform heating
strong fusing with advantages of reliability uniform heating strong fusing
simple unloading easy belt replacing and maintenance temperature: 0-220,C speed
:0-50m/min
In
this machine, the parts of the garment and the interlining are placed one
upon another properly for stiffening fabrics among other
things. On the endless loop or loop-shaped feed sheet and fed in a flat
condition.
The
feed sheet carries this part and the interlining to the fusing chamber. In the
fusing chamber, the required pressure and heat are given.
To
transmission of heat in the interlining, a direct or indirect method is
applied. After applying heat, the required pressure is applied to the
interlining with the help of a pair of rollers.
The
surface of the roller is generally covered by hard rubber. With the help of
spring or pneumatic power, the pressure is created in rollers. And there is an
arrangement of increasing or decreasing heat. The preselected time is
determined through the control of the speed of the endless feed sheet.
Key
Elements of a Fusing Machine
- Heating System: Uses upper and
lower heaters to melt the interlining adhesive. Requires precision control
(Contactor) to maintain a consistent temperature across the belt.
- Pressure Rollers: Applies uniform
force to bond the melted resin into the fabric fibers. Usually spring-loaded
for adjustable intensity.
- Conveyor Belt: High-grade Teflon-coated
seamless belts that transport fabric. The non-stick surface prevents glue
buildup.
- Time (Speed)
Control:
An inverter motor regulates how long the fabric stays in the heating zone
(dwell time), ensuring a perfect bond without scorching.
- Auto-Belt
Alignment:
Sensors and cylinders that keep the wide belt (like your 1600mm model)
centered to prevent edge damage.
- Cooling System: Exit-point fans or
rollers that quickly lower the fabric temperature to "set" the
bond instantly.
- Cleaning Device: Scrapers and
brushes that continuously remove glue residue and lint from the belt
during operation.
- Safety Features: Finger guards to
protect operators from high heat and crushing hazards.
A
fabric fusing machine is a critical piece of industrial equipment used
primarily in the garment and textile manufacturing industries. Its core purpose
is to bond an interlining material to a base fabric using a combination of heat,
pressure, and time.
