Machine
Description
The Varl Sequence Machine, also known as the Bhungli
Machine or Satari Machine, or Sequence to Val convert machine is specially
designed to convert embroidered Satari or sequence work into a curled,
tube-like Bhungli shape using a controlled heating process.
When fabric featuring Satari or sequence embroidery is
passed through the machine, the heating system helps curl and shape the
embroidered material into a Bhungli form, providing a consistent finish and an
enhanced appearance.
When fabric featuring Satari or sequence embroidery is
passed through the machine, the heating system helps curl and shape the
embroidered material into a Bhungli form, providing a consistent finish and an
enhanced appearance.
Automatic Heater Cut-Off Function
The machine also features an automatic heater cut-off
function, designed to automatically switch off the heaters under the specified
operating conditions, helping provide better temperature control and safer
operation.
Varl Sequence Machine Also Known As: Bhungli Machine /
Satari Machine
Advanced Temperature Control System
The machine is equipped with a precision automatic
temperature control system using high-quality contactors for reliable heater
operation.
For example, when the temperature is set at 150°C, the
heaters automatically switch OFF once the desired temperature is reached. If
the temperature drops below the set point, the heaters automatically switch ON
again. This automatic ON/OFF cycle maintains a stable and consistent working
temperature throughout the operation.
9-Heating System
The machine is equipped with 9 heating elements of 2.5 kW
each, providing a powerful and uniform heating system. The operator can
configure the heating system according to the production requirement by
operating all 9 heaters or using 6 heaters as required.
Heavy-Duty Heat-Resistant Belt
A specially selected heavy-duty belt is used for smooth and
reliable operation. The belt is designed to withstand continuous heating
conditions with high durability, significantly reducing the possibility of belt
damage or breakage during production.
75 mm Heavy-Duty Rollers
The machine is equipped with 75 mm heavy-duty rollers,
designed to provide smooth and stable material movement. The robust roller
construction helps maintain consistent operation and contributes to uniform
production results.
Accurate Temperature for Consistent Results
Precise temperature control is one of the key features of
the machine. The controlled heating process ensures that the Satari/Sequence
material is formed accurately and consistently, delivering a highly uniform
finished result.
High-Performance Thermal Insulation
The heating chamber is equipped with high-density,
high-performance thermal insulation designed to minimize heat loss during
operation.
The advanced insulation system helps retain heat inside the
heating chamber, ensuring efficient heat utilization, stable operating
temperature, and consistent heating performance throughout the production
process.
Machine Dimensions
Overall Length: 2850 mm (Approx. 9.3 ft)
Overall Height: 700 mm (Approx. 2.3 ft)
Overall Width: 1830 mm (Approx. 6 ft)
Belt Width: 63 inches
Working Area: Up to 60 inches
Electrical Safety
For enhanced electrical protection and panel safety, the
machine is equipped with a 63A MCB (Miniature Circuit Breaker). The MCB
provides protection against electrical overload and short-circuit conditions,
supporting safer and more reliable machine operation.
Industrial High-Torque Gear Motor
The machine uses an industrial-grade high-torque geared
motor designed for continuous and reliable operation. The high torque output
provides strong and consistent belt movement, helping minimize belt slipping
and ensuring smooth material feeding during production.
Motor Technical Specifications:
Motor Speed: 1400 RPM
Motor Type: 3-Phase Industrial Gear Motor
Voltage: 230 V / 440 V
Current: 2–3 A
High-Quality Temperature Control Components
High-quality and standard-grade contactors and
temperature-control components are used throughout the heating system. This
ensures precise heater switching, smooth automatic cut-off operation, and
reliable temperature control during continuous production.
Production Capacity
The machine is designed for high-volume production and can
achieve approximately 12,000–13,000 meters of output in 12 hours, depending on
material and operating conditions.
