'fusible layer'

A fabric fusing machine is a type of industrial machine used to bond two or more layers of fabric together using heat, pressure, and sometimes adhesive. This process is known as “fusing“ and is typically used to attach a fusible material (such as interfacing, linings, or other components) to fabric. The purpose of fusing is to provide added strength, structure, or durability to the fabric, or to attach decorative elements. The fusing process involves the following steps: 1. **Heat**: The machine applies heat to activate the adhesive or fusible layer between fabrics. 2. **Pressure**: Pressure is applied to ensure the bond forms securely. 3. **Time**: The heat and pressure are applied for a specific time to ensure a solid bond. Fabric fusing machines come in various types, including: **Flatbed Fusing Machines**: Used for large sheets of fabric, typically found in garment manufacturing. - **Roller Fusing Machines**: Use rollers to apply pressure and heat, commonly used in high-volume operations. - **Vacuum Fusing Machines**: Use vacuum systems to ensure uniform pressure and are often used for delicate or intricate materials. These machines are often used in garment manufacturing, upholstery, and textile industries to ensure the proper adhesion of fabrics for various applications. What is Fabric Fusing Machine? During fabric fusing, an adhesive resin is applied to one side of the interlining and then bonded to another piece of fabric by applying heat and pressure. The resin solidifies as it cools, strengthening the bond between the two parts. The fusing process replaces the traditional method of sewing fabric parts and interlinings together for most fabric types. Why Fabric Fusing Machines are Indispensable Fabric fusing machines are important in garment production for their ability to boost productivity. They provide a consistent and efficient means of bonding fabric, essential for industries ranging from fashion to automotive. These machines are specifically designed to apply the exact amount of heat and pressure needed to melt the adhesive resin, ensuring a strong bond without compromising the fabric quality. Operational Principles of Fabric Fusing Machines Fabric fusing is most effective when temperature, pressure, and processing time are precisely controlled. To start with, the fabric is laid flat, and the machine is preheated to a specified temperature to avoid shrinkage. The resin-coated interlining is then placed onto the fabric, and the combination is fed into the fusing machine. Then, they are heated and pressed together under predetermined conditions before being set aside to cool, solidifying the adhesive.

LIVE JARKAN DIAMOND GUMMING MACHINE The JARKAN diamond gumming machine is a specialized piece of equipment used in the application of gum to rhinestones and similar decorative elements, particularly for use in textiles and garments. This machine facilitates the precise and efficient placement of gum on various sizes and types of stones, including hot fix Jarkan and nail head stones. Key features of the JARKAN diamond gumming machine include: Adjustable Speed and Conveyor: - Equipped with a strong conveyor belt and a motor with adjustable speed for optimized performance. Material Compatibility: - The machine features silicon and mild steel rolls, making it versatile for different gumming needs. Ease of Use: - It comes with adjustable gumming trays and an emergency stop facility for safety and ease of operation. Automation: - It can automatically rise and decline, collect stones, and perform other automated functions, saving time and labor. These features make it particularly useful for industries involved in garment embellishment, such as saree and dress manufacturing, where precision and efficiency are critical. Process of Gumming Machine The process of using a gumming machine involves several steps to ensure the proper application of gum to stones or other embellishments for textiles. Here's an outline of the typical process: Preparation: - Material Setup: Place the rhinestones or other decorative elements in the designated input tray. - Machine Setup: Adjust the machine settings according to the type and size of the stones, and the specific gumming requirements. Feeding: - Conveyor Operation: The conveyor belt moves the stones into the gumming area. The speed and alignment can be adjusted to ensure consistent application. Gum Application: - Roll Application: The machine uses silicon and mild steel rolls to apply a uniform layer of gum to the stones as they pass through. - Adjustable Tray: The gumming tray can be adjusted to control the amount of gum applied, ensuring the stones receive the right amount of adhesive. - Drying Mechanism: Some machines may have a built-in drying mechanism to ensure the gum sets properly before the stones are used. This can involve heat application or air drying. Collection of Gum: - Output Tray: After gumming and drying, the Gum are collected in an output tray or conveyor for further processing or packaging. Quality Control: - Inspection: Stones are inspected to ensure they have been properly gummed and that there are no defects. Maintenance: - Cleaning: Regular cleaning of the machine, particularly the gumming components, to prevent buildup and ensure consistent performance. - Adjustment and Calibration: Periodic checks and adjustments to maintain accuracy and efficiency. This process ensures that the stones are properly prepared for application to textiles, such as sarees, dresses, and other garments, enhancing their aesthetic appeal and durability.

A sublimation T-shirt printing machine is a specialized device used for sublimation printing, a process that transfers designs onto fabric using heat and pressure. What fabrics work best for sublimation printing? Sublimation printing works best with fabrics that have a high polyester content. Here are some options that are ideal for this process: 1. Polyester Fabric: 100% polyester is the gold standard for sublimation printing. It ensures the best color absorption and vibrancy. 2. Polyester Blends: Fabrics that contain a high percentage of polyester (at least 50%) mixed with other materials like cotton or spandex can also work well. However, the lower the polyester content, the less vibrant the colors may be. 3. Polyester-Coated Fabrics: Some fabrics are specially coated with a polyester layer to make them suitable for sublimation printing. It's important to note that sublimation doesn't work well with natural fibers like 100% cotton, as the dye needs polyester fibers to bond with. The key functions of a sublimation T-shirt printing machine:  Design Transfer: Transfers designs from sublimation paper to T-shirts.  Heat Application: Uses high heat to turn sublimation ink into gas.  Fabric Penetration: Allows the gas to bond with polyester fibers.  Durable Prints: Ensures long-lasting, vibrant, and detailed prints.